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Showing posts from October, 2022

Types of Knit Fabric

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KIND OF KNIT FABRIC: 01. Single jersey/Lycra S/J/Slub S/J: Two side of these fabric are different. Used for T-shirt, tank top, polo–shirt etc. G.S.M ranges from 120-200. 02. Rib: Both side are same. Used for ladies item, undergarments etc. 03. Interlock: Both side are same. Used for ladies item, undergarments etc. 04. Pique fabric: It contains very small size pore in their construction. Normally used in polo shirt. 05. Lacoste fabric: it also contains pore but bigger than pique. Normally used in polo shirt. 06. Mesh fabric: Here is two types of mesh fabric. Cotton mesh Polyester mesh 07. Fleece fabric: In knit fabric fleece may be four types. Micro fleece One side brush: Top side plain s/j & inside brush. •         Polar fleece –Here both side is brushed •         Terry fleece – Here one side single jersey and other side is towel/bandage.  Qa guidelines

Label Procedure SOP

"Label Procedure SOP" ☑️ Label Received by – Sewing Input Man. ☑️ Label Ensure by – Line Production Supervisor. ☑️ Label Check by – Sewing Quality Supervisor. ☑️ Label Attached by –Nominated Sewing Operator. 1️⃣ Sewing Input Man received the label from sewing sub-store and handover the production supervisor. 2️⃣  Keep the Label in the Poly Bag and tie with bundle. 3️⃣  Production Supervisor handover the bundle to the Sewing Quality Supervisor. 4️⃣  Sewing Quality Supervisor check the - ⏭️  Size ⏭️  Color ⏭️  PO No. ⏭️  Country ⏭️  fabric composition etc.   πŸ” LABELS NEED TO CHECK WITH APPROVED TRIM CARD. ( COMPOSITION, STYLE, COLOR, PO NO….). ❌ If found Not OK Handover to Sewing Supervisor for replacement.  πŸ”ƒ  Sewing Input Man return the label to Trims & Accessories Store for replace. ☑☑  If found OK, sent to Sewing Operator through Sewing Supervisor for attach with body. ⏸️ Sewing Operator compare the size label ...

Quality control procedure in finishing section

"Quality control procedure in finishing section "  ✅✅ Collect Ducuments: (sample, trims card,measurement spec etc.)  ✅✅ Thread sucking: (For removing the loose thread & number sticker garments we use thread shaking machine).  ✅✅ Size wise bundle: (Garments come in iron table size wise by the bundle.only one size is allowed in a bundle).  ✅✅ Inside/outside random audit.  ✅✅ Collect finish pattern from sample section.  ✅✅ Pattern Sketch on iron table:(Iron table marking before every style starting).  ✅✅ Use Iron shoes.  ✅✅ Iron approval.   ✅✅ Excessive WIP: (Garments not are gathered by more than one style or color in every iron and quality inspection table).  ✅✅ 100% garments final check: (Any defective garments will not pass from any operation without alteration and QC pass).  ✅✅ 100% garments key point measurement: (100% of garments should a measurement check before packing. Measurement defects garments should not advance ...
Request @ A Q Chowdhury  "Final Random Inspection (FRI) Procedure" ✅✅ Complete Goods packing. ✅✅ Sending Final random inspection (FRI) request to buying house by merchandiser. ✅✅ Making packing list. ✅✅ Submitting Packing list to buyer QC. ✅✅ Checking packing accuracy as per packing list. ✅✅ Carton and Garments selection as per AQL/ sampling method. ✅✅ Checking factory's internal quality report, Button pull test report, etc. ✅✅ Color/Shade evaluation with approved shade card/lab dip. ✅✅ Fill up Final Inspection checklist ✅✅ Checking Garments with QC File/Order file. ✅✅ Trims & Embellishment check. ✅✅ Fit/ Measurement checking. ✅✅ Appearance /Visual defects checking. ✅✅ Defective goods are categorized. ✅✅ Final inspection report. ✅✅ Report evaluation. ✅✅ Pass. ✅✅If Fail Recheck →Re-inspection. ✅✅ Submitting report to buying house/or in Online system. ✅✅ Garments Delivery to shipping port.   πŸ”·πŸ”·  During these inspections, various types of reports & records are seen...
"Quality Control Report For Sewing Section" πŸ”Ή Size set measurement report. πŸ”Ή Size set review report.  πŸ”Ή Oil control report.  πŸ”Ή First hour report.  πŸ”Ή Machines maintenance report.  πŸ”Ή Needles check report.  πŸ”Ή Line Feeding report.  πŸ”Ή Mock up instructions report.  πŸ”Ή Label procedure report.  πŸ”Ή In process control report.  πŸ”Ή 7.0 system report.  πŸ”Ή Traffic light system report.  πŸ”Ή AZO test report. πŸ”Ή Nickel test report.  πŸ”Ή Minimum neck stretch report.  πŸ”Ή Cut panel measurement report.  πŸ”Ή Inline measurement report.  πŸ”Ή Stitch monitoring report.  πŸ”Ή End line DHU report.  πŸ”Ή Board casting report.  πŸ”Ή Internal wash test report.  πŸ”Ή First Pcs / 10 pcs review report.  πŸ”Ή Dummy fitting report.  πŸ”Ή Styling check report.  πŸ”ΉTop 3 defects report.  πŸ”Ή Weekly top 10 defects analysis report.  πŸ”Ή Hourly Audit report.  πŸ”Ή Broken needles report.  πŸ”Ή Sharp tools record re...

"Quality control report for cutting section "

"Quality control report for cutting section " πŸ”ΉπŸ”Ή Fabric inspection report. πŸ”ΉπŸ”Ή Lab test report. πŸ”ΉπŸ”Ή Shrinkage test report. πŸ”ΉπŸ”Ή Fabric twisting/sprility check report. πŸ”ΉπŸ”Ή GSM Check report. πŸ”ΉπŸ”Ή Shad band & blanket check report.                   πŸ”ΉπŸ”Ή Consumption report.                                πŸ”ΉπŸ”Ή Wash test/DTM/Contrast check report. πŸ”ΉπŸ”Ή  Cutting permission report. πŸ”ΉπŸ”Ή Lay chart report. πŸ”ΉπŸ”Ή Fabrics spreading report.          πŸ”ΉπŸ”Ή Cutting production report.  πŸ”ΉπŸ”Ή Fabric relaxation report.       πŸ”ΉπŸ”Ή Marker inspection report.                        πŸ”ΉπŸ”Ή Spreading check report.   πŸ”ΉπŸ”Ή TMB inspection report.                              ...