Guideline for Internee students Garments/Apparel

Guideline for Internee students  Garments/Apparel Division 

❖ Sample section &Pattern  section: 

• Follow a particular sample making deeply ( from pattern to sample making ) 

• What steps are taken for different Types of sample for different buyer ; 

• Machine used in sample section 

• Software used for marker making 

• Pattern and marker making by CAD 

• How different types of allowance ( sewing allowance , shrinkage allowance , cutting allowance ) etc are assumed in pattern making  

• How shrinkage is assumed for different types of fabric ? 

• Way of making pattern if there is any matching requirements (stripe matching vertically , horizontally or both ways ).  

❖ Cutting section : 

• Cutting floor lay out 

• Cutting Production flow chart with man power breakdown 

• Cutting flow lay out 

• What is relaxation time and why it is necessary ? Fabric relaxation time based on fabric types . 

• Relation between G.S.M vs lay height. 

• Machine used in cutting section with their parts and function.  

• Methods of cutting for different types of fabric By cutting  

• Cutting for engineering stripe , feeder stripe and all over printed fabric  

• How cutting is done if there is any matching requirements (stripe matching vertically , horizontally or both ways ). 

• Defects in cutting section 

• How cutting is managed if there are variations of shade ? 

• Detail study on wastages ( types of wastages and reasons ) in cutting  

• How packing ratio is maintained in cutting  

• How numbering and bundling are done . 

• What is marker, marker efficiency, marker consumption, fabric consumption  

• Introducing with fabric and sample collection . 

 ❖ Sewing section( Production , IE, work study): 

• Sewing floor lay out 

• How production target is set per day and per hour ? 

• How production lay out is prepared with required machines and man power to meet  shipment / delivery date ? 

• Follow the production of different sewing lines with respective production lay out and operation bulletin   

• Machines used in sewing section with their parts , brand and usage  

• Maintenances of machine – regular and periodic maintenance  

• Causes of machines and equipments breakdown 

• Folders and guides used in sewing machines  

• Study a production report and compare it with target . Find reasons for not fulfilling the target 

• Sewing faults analysis ( reasons and remedies) , in line inspection , on line inspection , how operators sewing quality is ensured ? 

• Compare performance between lines and between floors . 

• What is S.M.V , Efficiency , performance , achievement , bottle neck point, WIP , capacity, SPI , DHU and how it is calculate  

• Study at lest 2/3 basic items S.M.V with operation bulletin and capacity study of  it. 

• Collect different types of stitch  and sewing faults sample 

 ❖ Finishing Section : 

• Finishing floor lay out 

 • Production flow chart of finishing section with man power break down 

• Machine and chemical used in finishing section 

• Difference between trims and accessories and collect sample 

• How packaging is done for ratio packaging as per size and color. 

• Follow types of assortment ( solid size solid color , assort color solid size,  assort color assort size , solid color assort size  and how it is maintained ? 

• Detail study on finishing faults ( types , reasons & remedies ).  

❖ Printing / Embroidery Section : 

• Printing / Embroidery floor lay out 

• Production flow chart of Printing / Embroidery  

• Printing / Embroidery  flow diagram 

• Process wise man power break down 

• Design development for print/ embroidery  

• Cost assessment of print/ embroidery with no of stitches , no of colors and machine running time . 

• Threads used in embroidery – types , count and brand  

• Chemical used in printing- types , recipes. 

• How to prepare appliqué in the embroidery . 

• How to prepare frame and screen for printing 

• Defects in Printing / Embroidery section 

• Types of Printing / Embroidery 

• Sample collection   

❖ Merchandising Section:

• Documents used in merchandising section 

• What is T&A , observed it deeply  

• Analyze a costing sheet  

• Follow different approvals taken from buyers by a merchandiser  

• How a merchandiser keeps follow-up with booking to shipment with production for knitting , dyeing , garments and finishing  ? 

• How fabrics and different accessories booking are done by merchandiser  

• Observe different garments , accessories and fabric testing report . 

• Follow how merchandisers keep communication with buyers and factory people , what problems they face and how they solve these . 

• Collect different fabrics and accessories suppliers information from merchandising section  

• Read different buyers manual .